Building fiberglass slots for adjustable thigh braces.

The last process on the inside of the deck is to build permanent fiberglass slots for the adjustable thigh braces. This is accomplished by using wooden forms covered in packing tape (so that the epoxy won’t stick to them) to create fillets and shape fiberglass tape into the necessary shape.

Epoxy thickened with wood flour is used to create the “platform” that the fiberglass tape will sit on to create the slots.
Fiberglass tape applied. It’s funny what a slight camera angle can do. Of course, the slots on both sides of the kayak are exactly the same size, but this photo makes the left one look much smaller than the right one. Funny!
There are four layers of fiberglass tape laminated one atop the other, to create the slots.

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